The Challenge
KABZA was looking for a solution to automate repetitive and technically simple loading tasks for the further processing of deep-drawn parts - in order to free up manpower for more value-adding activities.
Before working with RobCo, the company faced the following challenges:
- Lack of personnel for unattractive, repetitive tasks
- Fluctuating output due to inconsistent machine operation
- Insufficient output in single-shift operation despite rising customer demand
The Solution
Together with KABZA, RobCo developed a customized automation solution:
- Right-sized system design (without unnecessary payload capacity)
- Appropriate degree of automation with simple part feeding, without complex machine integration
- Intuitive programming with the ability to re-teach flows even without coding knowledge
The Results
With RobCo’s solution, KABZA was able to achieve significant improvements:
- Increased process stability and operator-independent production
- Expanded know-how in the field of automation
- Machine utilization in single-shift operation increased from 8.5 to 11 hours
- Personnel cost savings of approx. €25,000 per year
- Output increased by 11% compared to manual loading
Conclusion
The close collaboration with RobCo resulted in a sustainable solution perfectly tailored to KABZA’s needs. The company particularly appreciated the joint development process, the high availability of RobCo’s support, and the openness to continuous improvements.